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Description
Stop heat loss, road noise and condensation dead in its tracks. The 6mm Thermo Liner is the UK's best-selling closed cell foam insulation roll for van conversions, campervans, motorhomes and vehicle builds — now in enhanced Version 3 with stronger self-adhesive backing and superior nitrile elastomeric foam.
Why Choose This Thermo Liner?
Unlike standard CCF foam, this premium nitrile elastomeric roll delivers both thermal and acoustic insulation in a single slim 6mm layer. It cuts to any shape, sticks directly to bare metal, and covers 3m² per roll — enough for a full van floor, a set of side panels, or a campervan roof lining section.
Key Benefits
- Thermal Insulation: Ultra-low thermal conductivity of 0.033 W/mK keeps your van warm in winter and cool in summer
- Sound Deadening: Dense closed cell structure significantly reduces road noise, vibration and rattles for a noticeably quieter ride
- Condensation Barrier: High water vapour diffusion resistance prevents moisture build-up and damp on cold metal surfaces
- Self-Adhesive & Easy to Fit: Simply peel, stick and press — roughened adhesive surface grips bare metal, timber and composite panels
- Slim 6mm Profile: Maximises interior headroom and floor space — ideal for tight van build spaces
- Crush Resistant: Retains full insulation performance underfoot on floors and behind panels under compression
- Moisture Resistant: Dense closed cell foam will not absorb water or harbour mould
- Reflective Foil Facing: Reinforced reflective layer bounces radiant heat back into your living space
- Fire Safe: Flammability tested for vehicle interiors to ISO 3795:1989 — safe for campervan and motorhome use
- UK Specification: Designed and tested for the UK climate and vehicle market
Where to Use It
- Van conversion floors, walls and ceiling panels
- Campervan and motorhome thermal lining
- Car boot, footwell and door card insulation
- Wheel arch and underbody lining
- Agricultural machinery cabs and commercial vehicle insulation
Dimensions & Specifications
| Specification | Detail |
|---|---|
| Thickness | 6mm |
| Roll Size | 100cm x 300cm (1m x 3m) |
| Total Coverage | 3m² (approx. 32 sq ft) per roll |
| Thermal Conductivity | 0.033 W/mK |
| Material | Nitrile elastomeric closed cell foam with reflective foil |
| Adhesive | Self-adhesive with roughened grip surface (Version 3) |
| Fire Rating | ISO 3795:1989 vehicle interior tested |
| SKU | D_SDM65 |
How to Install
Installation takes minutes with no specialist tools. Clean the surface, peel the backing, press firmly and roll out air bubbles. Cut to shape with scissors or a craft knife. For best results on curved van panels, score the foam lightly on the reverse before bending into position. Butts cleanly to aluminium finishing tape for a professional finish.
Frequently Asked Questions
How many rolls do I need for a full van conversion?
A standard long-wheelbase van (e.g. Transit LWB) typically requires 8–12 rolls for full wall, floor and ceiling coverage. Use our coverage calculator or contact our UK team for a free estimate.
Can I use this on a van floor under ply?
Yes — this is one of the most popular applications. The crush-resistant foam retains its thermal properties under 12mm or 18mm ply boarding and provides excellent underfloor insulation and noise reduction.
Does it work as a standalone insulation?
The Thermo Liner provides effective thermal and acoustic performance in a single layer. For maximum sound deadening on van metal panels, pair it with a CLD deadening mat applied first to the bare metal.
Is it suitable for a campervan roof?
Absolutely. The lightweight, moisture-resistant foam is ideal for overhead applications. The strong self-adhesive holds securely on overhead surfaces without additional fixings.
